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This
drive unit is off of a 150 ton Cleveland Gap Frame Press. This
unit was equipped with the old style
Cleveland
shoe clutch and brake. Customer ( Western Products ) was
experiencing high maintenance costs, sluggish operation, excess
vibration and ever increasing stopping times.
Rohe
Engineering, LLC with the help of our representative in
Wisconsin
,
Unique Source, gathered the necessary information to size, design,
modify, manufacture and assemble a drive unit using an Eaton
combination clutch and brake unit. After the installation of the
unit the flywheel and clutch were dynamically balanced eliminating
the unwanted vibration being experienced throughout the machine.
This
unit has been in operation for two years in a single stroke
application with virtually no problems.
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A
large appliance manufactured in
Mexico
had
purchased a Clearing SE2-6000 press. That’s a 6000 ton capacity
machine. Upon installation it was discovered that both connections
were broken. The customer not wanting to do a weld repair on these
critical components contracted a machine shop in
Mexico
(
Sermec ) to manufacture two new connections. The machine shop
contacted Rohe Engineering, LLC to recommend material specifications
and to locate a supplier for these large steel castings. We
proceeded to locate sources for patterns and steel castings. As
usual there was a time element and price issues involved. We
were competing head to head with the OEM manufacturer. The OEM was
promising unbelievable turn-around-time, but for a price. From past
experience the customer decided to go with a more realistic delivery
and price.
Rohe
Engineering, LLC procured two (2) one time poly patterns for use by
the foundry. Patterns were completed in intervals of 10 days each.
Patterns were supplied to the foundry who in turn prepared molds and
poured the 20,000 lbs steel castings within three weeks of receiving
the patterns. The castings were thermal stress relieved and shipped
to the machine shop in
Mexico
for
finish machining.
The
entire project was completed in 8 weeks.
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